BN 55 Process Savings Antex Partnership Printing Range Contact
ElegantBros for Textile

Smarter chemistryfor every threadand every print.

BN 55 cuts starch consumption by 60% on the sizing line you already run — no new machinery, no change in temperature or workflow. And now, in partnership with Antex by Anadolu Kimya, we bring 37 years of screen, rotary and transfer printing chemistry to your print floor.

“Where Innovation Meets Tradition”

In partnership
with
ANTEXby Anadolu Kimya
60%

less starch per batch with BN 55

2530%

cost reduction per batch

0

machinery changes required

50+

countries supplied by our partner Antex

BN 55 Technology

Revolutionizing conventional sizing systems

While Elegant Bros’ cold sizing series eliminates the need for heating, this specialized group is designed for mills that continue to operate under normal starch-based sizing conditions.

The BN 55 technology seamlessly integrates into existing systems without altering temperature, workflow, or machinery — offering an intelligent upgrade to enhance performance, reduce material costs, and improve machine cleanliness.

“Preserve your system. Optimize your chemistry.”
WARP SIZE BOX · STARCH + BN 55 DRYER BEAM → LOOM
Your line stays exactly as it isOnly the chemistry changes
0

Process Compatibility

Zero modification required

Water Efficiency

Optimized water usage

60%

Starch Reduction

60% reduction in consumption

2530%

Cost Savings

25–30% cost reduction per batch

This series empowers textile manufacturers to achieve consistent sizing quality and cost efficiency under their standard hot-water, steam-assisted operations — ensuring maximum compatibility with all conventional setups.

Process overview

Standard sizing flow, eight familiar stages

BN 55 enters at the mixing tank and follows the yarn all the way to desizing. Scroll to follow the thread.

Preparation stages
  1. 1

    Water Tank

    Clean water preparation for optimal mixing conditions

  2. 2

    Steam Heating

    Heat to 95°C using standard thermal systems

  3. 3

    Mixing Tank

    Starch + BN 55 combination with optimized chemistry

  4. 4

    Filter Unit

    Mesh filtration for consistent quality

Operates fully within existing thermal systems (95°C water, steam)
Application stages
  1. 5

    Sizing Machine

    Application to yarn with superior adhesion properties

  2. 6

    Dryer

    Cylinder drying with heat-resistant film formation

  3. 7

    Loom

    Weaving process with reduced warp breaks

  4. 8

    Desizing

    Easy wash removal without enzyme requirements

Key Integration Points

  • No equipment modification required — plug-and-play improvement
  • Improves heat stability and prevents gelling during long runs
  • Reduces residue buildup inside tanks and pipelines
Starch reduction & cost savings

60% less starch. Same quality.

60% starch reduction delivers major ROI without quality compromise.

Starch per batch — drawn to scale
Traditional recipe125 kg
BN 55 recipe50 kg
60%

75 kg of starch saved on every batch: 125 kg in the traditional recipe versus 50 kg of starch plus 15 kg of BN 55.

ParameterTraditional recipeBN 55 recipeImprovement
Starch Consumption125 kg50 kg−60%
Additives2 kg (softener + chemical)15 kg BN 55 (optimized)Simplified
Preparation TimeSameSame
Energy UseStandard steamUnchangedEnergy neutral
Residue in TankHighLowCleaner process
Annual SavingsHigher material costs25–30% cost reductionMajor ROI
“Smart chemistry delivers 60% starch reduction without compromising quality”
Process comparison

The same batch, side by side

Traditional Starch Process
BN 55 Optimized Process
01High starch consumption (125 kg per batch)
01Reduced starch usage (50 kg per batch)
02Extended preparation time (45 minutes)
02Faster preparation (25–30 minutes)
03Significant residue buildup in tanks
03Minimal residue accumulation
04Frequent cleaning required (every 2 days)
04Extended cleaning intervals (every 5 days)
05Higher material costs and waste
0525–30% cost reduction per batch
Performance enhancements

Stronger warp, smoother weaving

Superior warp stability and weaving performance across multiple fiber types.

Fiber characteristicTraditional sizingBN 55 enhanced
Adhesion to FiberModerateStrong & Consistent
Film ElasticityLowHigh (Flexible Film)
Abrasion ResistanceAverageExcellent
Yarn ElongationLimitedImproved
Fiber PenetrationUnevenUniform
Cleaning / DesizingEnzyme RequiredEasy Removal
“Fewer warp breaks, less shedding, improved surface finish, and higher weaving speeds”
Key functional features

Built for the mill floor, not the brochure

Universal Compatibility

Compatible with all conventional starch-based sizing machines

Yarn Count Range

Ideal for 30/1 Ne and coarser yarns, frequently used in denim and woven fabrics

Viscosity Stability

Stabilizes viscosity during continuous production shifts

Control Systems

Compatible with both manual and automatic viscosity control systems

Reduced Auxiliaries

Reduces need for auxiliary softeners or anti-foam agents

Heat Resistance

Heat-resistant film prevents gelling during extended operations

Recommended operating conditions

The working window

Each band below marks the recommended range on its full scale, so your team can see at a glance where BN 55 sits.

Water Temperature

90–95 °C
050100 °C

Mixing Time

15–20 min
03060 min

Concentration

8–10% solids
01020 %

pH

6.5–7.5
0714

Storage Stability

24–48 hrs
03672 h
Pro TipIn mills using manual mixing, pre-dissolve BN 55 in warm water before adding starch for better dispersion and optimal performance.
Sustainability & resource savings

Less in the recipe, less in the drain

60%

Reduced Starch Waste

Reduces starch waste in wastewater discharge by 60%

Lower Environmental Load

Lowers environmental load during desizing process

Water Conservation

Less cleaning water needed for tanks and pipelines

Reduced Downtime

Fewer downtime hours due to reduced residue accumulation

New partnership

Elegant Bros × Antex by Anadolu Kimya

We have joined forces with one of Türkiye’s established textile-printing chemistry manufacturers, so our customers can source sizing and printing solutions through one team.

Elegant Bros · Egypt
ANTEXby Anadolu KimyaAnadolu Kimya · Istanbul

About Anadolu Kimya

Founded in Istanbul in 1989, Anadolu Kimya manufactures screen-printing inks and textile printing dyes under its internationally registered brand, Antex. Production runs in a 9,400 m² facility equipped with modern machinery, and the range is exported to more than 50 countries.

Its portfolio spans water-based products, plastisol-based products, organic pigments and special-effect formulations for screen, rotary and transfer printing — developed by an in-house R&D team with a focus on quality, sustainability and technical service.

1989

Founded in Istanbul

37yrs

of textile-printing experience

9,400

production area

50+

export countries

Custom recipes

Formulations tailored to your fabric, machine and production needs.

Colour & special effects

Colour combinations and special-effect solutions, from puff and foil to shimmer.

Technical support

Technical support and field consulting for your print floor.

Application training

Application training before and after the sale.

Antex certifications
  • ISO 9001:2015
  • ISO 14001:2015
  • ISO 45001:2018
  • GOTS
  • OEKO-TEX® ECO PASSPORT
  • ZDHC Level 3

Company facts and certifications as published by Anadolu Kimya — anadolukimya.com

Antex printing range

Every print method, one catalogue

Browse the Antex range by application. Pick a method to see the product families available through Elegant Bros.

Why choose Elegant Bros?

Six reasons mills switch

No Capital Investment

Works with existing equipment — no machinery changes required

Immediate ROI

Start saving from the first batch with reduced material costs

Quality Enhancement

Superior yarn properties and weaving performance

Environmental Benefits

Reduced waste, water usage, and effluent load

Expert Support

Dedicated technical team for implementation and optimization

Proven Technology

Successfully implemented across multiple production facilities

Let’s talk

Ready to transform your sizing process?

Contact our team today to schedule an on-site trial and discover how BN 55 can optimize your traditional sizing operations — or to ask about the Antex printing range.

InnovationCutting-edge chemistry for traditional systems
ReliabilityProven results across multiple facilities
PartnershipDedicated support every step of the way
Call the team
+20 100 999 1817 +20 103 520 8392
103 H October Gardens, 4th District, 6th of October City, Giza, Egypt

“Fortifying Your Success”Traditional Yarn Sizing Optimization Line · Antex Printing Range